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SUCCESS STORY
EUROPE
CASE STUDY
SUCCESS STORY
IPST & AFPA
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Since the 1950's, Splice
Detector Systems, a partner of R.K.B. OPTO-ELECTRONICS, INC., has developed the most diverse line of high-speed
splice detectors for all facets of conversion and material web based
manufacturing processes. Our products are the leading edge
technologies that have become the industry standard by large and small
companies alike. Our splice detection technologies will meet
your companies quality initiatives and goals. In one application,
you will realize tens of thousands of dollars saved upon the detection
of a single splice that would have gone undetected to your customer.
With a return on investment of less than 24 hours, your company will
improve its delivered product quality, process efficiencies and increase
your customer base. Our sensing technologies for splice, tearout,
missing ply and web break include:
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Capacitive Technologies |
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Resistive Technologies |
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Photosensitive Technologies |
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Camera
Based Technologies |
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Low
Pressure Contact Technologies |
Our wide-ranging
technologies makes it possible to choose the right solution and
accessories for your specific quality initiatives and inspection
application.
1000 Series Technologies
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The
Model 1032
Classic® Splice Detector™ Technology is an edge of web
mounted splice detection solution for multiple web
monitoring. This technology is cost effective, very reliable
and provides an estimated ROI of 24 hours. The Model 1032
will detect every splice and edge tearout guaranteed! So
reliable is this tech, it has become the unquestionable pick
by large to small manufacturers worldwide.
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The
Model
1032B Classic® Splice Detector™ Technology is a center of
web mounted splice detection solution for multiple web
monitoring. This technology developed in the early 1990's in
cooperation with Jagenberg operates on the same principle as
our Model 1032 with one major difference. This technology
can be mounted anywhere within the process line which
eliminates the need for any operational intervention between
setup runs.
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The
Model
1032BM Black Mamba® Web Press Splice Detector™ &
Distribution Technology is a solution for high speed press processes. This
technology facilitates the ability of press production to
monitor for splices and move sensitive print head stations
away during the "Fault" period eliminating un-necessary
damage. As a result you no longer need to purchase expensive "SPLICE
FEE" paper.
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The
Model
1032C Enforcer® Metalized Splice Detector™ Technology is a
splice detection solution designed specifically for
metalized material such as aluminum foils. This solution is
designed to accommodate up to 600 micron thick material
without the need for any readjustments. Based on resistive
sensing technology, this unit will detect all splices up to
speeds of 2000 fpm. (Available only for USA markets).
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The
Model 1088
Sentinel® Splice Detector™ Technology is an edge of web
mounted splice detection solution for multiple web
monitoring. This technology is cost effective and very
reliable. Using a similar sensing platform as our Model
1032, the Sentinel operates on low voltage thus reducing
overall power consumption. The Model 1088 will detect every
splice and edge tearout guaranteed!
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The
Model
1088B Sentinel® Splice Detector™ Technology is a center of
web mounted splice detection solution for multiple web
monitoring. This technology operates on the same principle
as our Model 1088 with one major difference. This technology
can be mounted anywhere within the process line which
eliminates the need for any operational intervention between
setup runs.
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The
Model
1088BM Black Mamba® Web Press Splice Detector™ &
Distribution Technology is a solution for high speed press processes. This
technology facilitates the ability of press production to
monitor for splices and move sensitive print head stations
away during the "Fault" period eliminating un-necessary
damage. As a result you no longer need to purchase expensive "SPLICE
FEE" paper.
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The Model 1099
Sentinel® (Narrow Web) Splice Detector™ Technology is a
narrow web splice detection solution for processes that run
web widths of 0.25" wide through 20". It will monitor one
to two webs of material at one time and can be placed
anywhere within the process line. This technology operates
on the same principle as our other units with one major
difference relative to the sensitivity capabilities being
designed specifically for double thickness webs.
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The
Model 1108 Keymark® Register Control™ Technology gives you
cost effective in-register of keymarks, watermarks, print
and related registration applications.
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The
Model 1109
Keymark® Dandy Roll Control™ Technology provides control of
watermark application of the Dandy roll to ensure consistent
measurements are within specification. This technology will
also alarm if the watermark itself has become weak over time
facilitating better control of dandy roll service while
reducing scrap yields.
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The
Model 1122
Abolisher® Reject Gate Control™ Technology is our Reject
Control Technology that is unequaled in performance and
provides reliable gate control of sheeter applications where
the need to reject defective sheeted material is required.
This technology performs much faster than software based
applications and reduced the need to reject multiple sheets
prior and after the defective sheet containing the fault. |
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The
Model 1280
Guardian® Multicolor Edge Marking™ Technology is our
Multicolor Edge Marking Technology for marking the edge of
web material for defect fault location and/or process
control identification such as a malfunctioning coat head. 5
standard colors with the option to add more colors as
required.
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The
Model 1478
Defender® Missing Ply™ Detector Technology is out Missing
Ply Detection solution. Designed to mount anywhere within
the multi ply process, this technology monitors for broken
plies in tissue type operations where wrapping can cause
significant damage to embossers, etc. ideal for narrow web
processing such as toilet roll production, this tech will
not miss a broken ply again.
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Sheeter
Inspection Technologies
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The
Model 3600 OPTOMIZER®
FCS Sheeter Inspection™ Technology was developed in
cooperation with European paper makers for the inspection of
web material to be sheeted. This technology incorporates
cost effective high definition filtering that provides
complete inspection and rejection of all defective future
sheeted material. Future slit line compatible, this systems
can easily adapt to changes in production from parent roll
to end product.
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4000 Series Technologies
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The
Model 4000 AutoTrack®
Technology is an advanced automatic tracking system designed
so our customer can adapt edge mounted quality assurance,
control and analytical monitors and/or components to
facilitate complete automation. The technology provides the
ability to automate any technology to advance/retard into a
web based process eliminating operational intervention and
ensuring the quality control components are “ONLINE” when
needed.
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The
Model 4010
Crease and Lump™ Detection Technology is designed for high
gloss, high end coated web material applications such as
cast coat, magnetic media and other materials where the
slightest elevation will result in lost production, down
time and poor quality.
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