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Since the 1950's, Splice Detector Systems, a partner of RKB Converting Machinery, LLC, has developed the most successful line of high-speed splice detectors for all facets of conversion and material web based manufacturing processes.   Our products have become the industry standard by large and small companies alike.   Our technologies  meet, and in fact, exceed, your companies quality initiatives and goals.  In one production run you will realize thousands of dollars saved upon the detection of a single splice that otherwise would have gone undetected only for your customer to find.  With a return on investment within 24 hours, your company will improve its delivered product quality, process efficiencies and increase your customer base.  Our wide-ranging technologies makes it possible to choose the right solution and accessories for your specific quality initiatives and inspection application.

 

1000 Series Technologies

 

The Model ai32 Splice Detector™ is an edge of web mounted system for multiple web monitoring. This technology is cost effective, highly reliable and provides an estimated ROI of 24 hours. The Model ai32 will detect every splice and edge tearout guaranteed! The ai32 is an AI self calibrating solution that requires NO operational intervention at all.  Changes in basis weight, colors, speed, splice tapes and printing have no adverse affects on reliability.

 

The Model ai32B Splice Detector™ is a center of web mounted solution for multiple web monitoring. This technology developed in the early 1990's in cooperation with Jagenberg, Germany operates on the same principle as our Model ai32 with one major difference. This technology can be mounted anywhere within the process line which eliminates the need for any operational intervention between setup runs.

 

The Model ai32BM Black Mamba® Web Press Splice Detector™ & Distribution Technology is a solution for high speed press processes. This technology facilitates the ability of press production to monitor for splices and move sensitive print head stations away during the "Fault" period eliminating un-necessary damage. As a result you no longer need to purchase expensive "SPLICE FEE" paper.

 

The Model ai88 Sentinel® Splice Detector™ Technology is an edge of web mounted splice detection solution for multiple web monitoring. This technology is cost effective and very reliable. Using a similar sensing platform as our Model ai32, the Sentinel operates on low voltage thus reducing overall power consumption. The Model ai88 will detect every splice and edge tearout guaranteed!

 

The Model ai88B Sentinel® Splice Detector™ Technology is a center of web mounted splice detection solution for multiple web monitoring. This technology operates on the same principle as our Model ai88 with one major difference. This technology can be mounted anywhere within the process line which eliminates the need for any operational intervention between setup runs.

 

The Model ai88BM Black Mamba® Web Press Splice Detector™ & Distribution Technology is a solution for high speed press processes. This technology facilitates the ability of press production to monitor for splices and move sensitive print head stations away during the "Fault" period eliminating un-necessary damage. As a result you no longer need to purchase expensive "SPLICE FEE" paper.

 

The Model ai99 Sentinel® (Narrow Web) Splice Detector™ Technology is a narrow web splice detection solution for processes that run web widths of 0.25" wide through 20".  It will monitor one to two webs of material at one time and can be placed anywhere within the process line.  This technology operates on the same principle as our other units with one major difference relative to the sensitivity capabilities being designed specifically for double thickness webs.

 

The Model ai08 Keymark® Register Control™ Technology gives you cost effective in-register of keymarks, watermarks, print and related registration applications.

 

The Model ai22 Abolisher® Reject Gate Control™ Technology is our Reject Control Technology that is unequaled in performance and provides reliable gate control of sheeter applications where the need to reject defective sheeted material is required. This technology performs much faster than software based applications and reduced the need to reject multiple sheets prior and after the defective sheet containing the fault.

The Model ai78 Defender® Missing Ply™ Detector Technology is out Missing Ply Detection solution. Designed to mount anywhere within the multi ply process, this technology monitors for broken plies in tissue type operations where wrapping can cause significant damage to embossers, etc. ideal for narrow web processing such as toilet roll production, this tech will not miss a broken ply again.

 

 

Sheeter Inspection Technologies

 

The Model ai3600 OPTOMIZER® FCS Sheeter Inspection™ Technology was developed in cooperation with European paper makers for the inspection of web material to be sheeted. This technology incorporates cost effective high definition filtering that provides complete inspection and rejection of all defective future sheeted material. Future slit line compatible, this systems can easily adapt to changes in production from parent roll to end product.

 

 

4000 Series Technologies

 

The Model ai4000 AutoTrack® Technology is an advanced automatic tracking system designed so our customer can adapt edge mounted quality assurance, control and analytical monitors and/or components to facilitate complete automation. The technology provides the ability to automate any technology to advance/retard into a web based process eliminating operational intervention and ensuring the quality control components are “ONLINE” when needed.

 

 

 

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